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Manufacturing Capabilities

Skill Set

  • Aluminum and aluminum extrusions
  • Armor Assembly
  • Foam insulating
  • Hydraulics
  • Metal Assembly
  • Machining, Shearing
  • Stamping, Bending, Forming, Punching
  • Steel and stainless steel fabrication work
  • Vehicle electrical routings, harnesses and electronic systems connections
  • Vehicle plumbing
  • Welding
    • Specialize in Commercial and MIL Spec welding
    • Employ more than 100 welders qualified to AWS D1.1, D1.2, and D1.6 for steel, aluminum, and stainless steel
    • AWS Certified Weld Inspectors (CWI) on staff

Equipment

  • Bluco Fixtures
  • Bystronic lasers (cut steel and aluminum)
  • CNC programmable press brakes
  • 3 commercial / military custom downdraft, pressurized paint facilities
    • 54´ x 20´ x 20´ Capable of handling CARC (Chemical Agent Resistant Coating) paint.
  • CAD and CAM programming for every part, which insures repeatability, easily permits revisions of part designs, and can accommodate design improvements made by the chassis manufacturer
  • Computer-controlled fabrication machines
  • Extensive fixturing of all assembly operations for dimensional accuracy, dependable repeatability, and the lowest cost
  • Proprietary aluminum extrusion dies
  • Robotic welders
  • Smooth surface aluminum castings for strength at the stress concentration corners
  • State-of-the-art aluminum welding equipment

Quality Assurance

  • Compliant to ISO/TS 16949 and adheres to the requirements of the Core Tools; APQP and Control Plan, Production Part Approval Process, Failure Modes Effects Analysis, Statistical Process Control, and Measurement Systems Analysis
  • Destructive and non-destructive testing and failure analysis
  • Equipped to perform all measurement inspections using calibrated hand measurement tools and Coordinate Measurement Machine (CMM)
  • ISO 9001 certified by NQA